What effect does scale buildup have on steam generators?

Scale buildup in steam generators significantly reduces efficiency. When scale accumulates inside the boiler or heat exchanger surfaces, it acts as an insulating layer, hindering the transfer of heat from the heating elements to the water. This results in a less efficient heating process since the heating elements must work harder to achieve the desired steam production, leading to increased energy consumption and operational costs.

Moreover, scale buildup can lead to overheating of the heating surfaces because the heat cannot effectively be transferred to the water. Over time, this can cause further complications, including operational instability and possible equipment failures. Addressing scale buildup is critical to maintaining the efficiency and longevity of steam generators, ensuring that they operate optimally and with minimal downtime.